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BRILLCAST MANUFACTURING LLC
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Zinc Die Casting Components


Zinc Die Casting Case Studies

Die Cast Case Studies from BrillcastOne of the best parts of working in the die casting industry is finding applications where switching to zinc saves the customer money and makes a more effective part. In the following cases Brillcast was able to do just that for our customers.

Plumbing Shank

Original part was made of plastic. Insufficient strength for the application resulted in field failures and warranty costs.

Redesigned as a zinc casting, warranty costs and customer dissatisfaction were eliminated
$125,000 annual savings



Wormgear Housing

Originally tooled in a conventional die.

Retooling in a multislide eliminated milling, reaming and boring operations
$500,000 annual savings



Driver

Original part was fabricated from brass with a plastic insert.

Redesigned as a single casting
$3,500,000 annual savings

The North American Die Casting Association
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